Cotton gin MY109-19.2 (saw gin)

Product benefits

High Fiber Quality: Designed with user requirements in mind, the cotton fiber's appearance is enhanced, while minimal impact maintains its natural state without damaging the structure.
Energy saving and easy maintenance: Efficient design ensures easy maintenance, saving resources and reducing energy consumption, reducing operating costs.
Optimum separation efficiency: The enlarged working chamber and the distance between the saws ensure optimum cotton layer density, promoting natural separation of the fibre and seed, while maintaining the shape and length of the fibre.
Low Short Fiber Content: Large saw gaps minimize the formation of short fibers in the finished product, increasing its commercial value.
Flexibility and Ease of Adjustment: The specialized design of the chamber facilitates opening and closing, as well as the precise adjustment of trash removal. A patented design allows the machine to be tailored to specific types of cotton, while the configuration process remains simple and intuitive.
Improved cleaning efficiency: Application of hydromechanical principles improves operating conditions, increases overall cleaning efficiency and improves the consistency of finished fiber quality.
Stable operation and wide applicability: The equipment features stable operation and high efficiency, and can meet the cotton processing needs of various cotton-producing regions around the world.
Flexible packaging and secure delivery: We support customized packaging methods based on customer requirements, with secure fastening in the container and transparent control of the entire delivery process.
Strict Quality Control: Each piece of equipment undergoes comprehensive testing before shipment, ensuring reliability and compliance with standards.

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Product Details

Product details

General description

The MY109-19.2 cotton gin (saw gin) is designed for the key stage of cotton processing: separating cotton fiber from the seeds and effectively removing impurities from raw, unprocessed cotton. The equipment was developed to meet modern industry requirements, combining high efficiency, energy efficiency, and ease of operation. Its stable operation and versatility allow it to be successfully used in various cotton-producing regions worldwide, meeting the needs of cotton processing enterprises of all sizes.

Design Features and Operating Principles

The machine features a patented design that allows for flexible adaptation to various cotton types—simple and convenient adjustments guarantee optimal cleaning results in every case. The use of hydromechanical principles improves operating conditions, increases the efficiency of impurity removal, and protects the cotton fiber from damage.

Key design features:

The enlarged working chamber and optimized distance between the saws (19.4 mm) ensure optimal density of the cotton layer, promoting the natural separation of the fiber and seeds, maintaining their original shape and length.
Large gaps between saw blades reduce the formation of short fibers in the finished product, increasing its quality and commercial value.
The special design of the chamber allows for easy opening and closing, as well as free adjustment of debris removal, simplifying maintenance and reducing equipment downtime.
Minimal impact on cotton preserves its natural state, without damaging the fibers and ensuring a high-quality appearance of the finished product.
The rational design reduces energy consumption and simplifies maintenance, reducing operating costs for the customer.

Specifications

Indicator	Unit of measurement	Meaning
Design Capacity	kg/h	600–850
Installed power	kW	31.12
Gin quality	—	Meets or exceeds national standards for similar cotton
Noise level	dB(A)	90
Number of saws	pcs	109
Saw diameter	mm	Φ320
Distance between saws	mm	19.4
Brush cylinder diameter	mm	Φ380
Overall dimensions (W×D×H)	mm	1708×3090×2284
Machine weight	kg	3000

Packaging and delivery

The company offers customized packaging methods to meet specific customer requirements, ensuring maximum equipment protection during transportation:

Each machine is securely fastened and secured in a container, ensuring the safety of the equipment under any transport conditions to the destination port.
The entire container loading and sealing process is captured on photo or video, making the process transparent and controllable, allowing the customer to monitor preparations for delivery.
Collaboration with reliable and proven shipping companies ensures prompt delivery status updates at all key stages, allowing customers to track the location of their equipment in real time.

Product Quality Check

Before shipping, each MY109-19.2 cotton gin undergoes rigorous, comprehensive testing to ensure its reliability, efficiency, and compliance with standards. Testing includes the following steps:

Visual inspection: Checking the appearance of the equipment, including colour, shape, dimensions and surface quality (carried out both visually and using measuring instruments to control dimensional accuracy).
Functional testing: Verification of the correct operation of all equipment systems and mechanisms through a trial run or using specialized test equipment, guaranteeing stable operation in various modes.
Safety testing: Confirmation of equipment compliance with electrical, mechanical and chemical safety requirements, verification of the reliability of protective elements and the absence of hazardous areas.
Packaging Inspection: Assesses the integrity of packaging materials, the legibility of markings, and the compliance of packaging with transportation and storage requirements, ensuring the safety of equipment during delivery and storage.