Industrial Raw Cotton Pre-cleaning Machine

Product benefits (reworked, structured)

1. Economical two-piece design
The equipment is equipped with a two-section design (upper and lower parts), which can function both jointly and independently. This design allows you to significantly save production space and reduce the costs of installation and commissioning of equipment.
2. High cleaning efficiency with minimal losses of raw materials
Independent design of working sections optimizes the process of separating impurities from cotton. This allows you to remove debris, dust and foreign inclusions with the highest quality possible, significantly reducing mechanical losses of pure cotton fiber during processing.
3. Patented working system with high performance stability
The equipment features a unique patented 14-sided tenon cylinder. Thanks to a well-thought-out design, stable continuous operation of the equipment is ensured, and the degree of purification of raw cotton is at least 65%.
4. Gentle fiber processing without clogging the working elements
The cylinder spikes are made on high-precision CNC machines. They perform gentle cleaning, minimally damaging the structure of the cotton fiber, do not become clogged with debris and maintain high performance throughout the entire working cycle.
5. Rugged and durable housing with protective coating
The protective casing of the equipment is treated with phosphate and powder coating. It is characterized by increased mechanical strength, resistance to corrosion and aggressive production conditions, has a modern aesthetic appearance and a long service life.
6.Easy operation and saving production costs
The equipment does not require complex maintenance and special professional skills from personnel. It completely replaces labor-intensive manual cotton ginning, reduces labor costs and significantly increases overall production productivity.


Product Details

 Detailed Product Description

The MQZF series of high-performance machines is modern professional equipment for complete pre-cleaning and primary processing of raw cotton, developed by the company's engineers specifically to solve the key problems of the cotton processing industry: low cleaning efficiency, high fiber losses, damage to raw materials and high labor costs. This technique is the main equipment at the stage of primary processing of cotton and is designed for the comprehensive removal of any foreign impurities, including dust, sand, dry leaves, branches, weed seeds, coarse inclusions and other debris present in raw cotton.

The equipment is built on the basis of advanced engineering technologies and many years of experience in the development of cotton equipment, combining high productivity, stability, respect for fiber and ease of daily operation. Unlike standard analogues, the machine implements a multi-stage cleaning system: thanks to the independent operation of two sections, light and heavy impurities are consistently and thoroughly separated, which guarantees high purity of the finished raw material without loss of high-quality cotton fiber. The use of a patented 14-sided working cylinder with CNC-processed spikes eliminates tearing and deformation of fibers, maintains their length, integrity and natural technological properties, which directly increases the quality and market value of finished cotton products.


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The MQZF equipment line includes three universal models with different capacities from 8 to 15 tons per hour, which allows you to ideally adapt the equipment to the scale of any production - from small local processing shops to large industrial complexes with a continuous production cycle. All modifications are fully adapted to work with standard raw cotton with a moisture content of up to 7%, consistently producing a purification degree of at least 65% while maintaining minimal losses of raw materials. The equipment is designed for long-term continuous operation in intensive production conditions, is resistant to load changes, and does not require frequent maintenance or expensive repairs. Each model fully complies with international standards of industrial safety, quality and environmental friendliness, which is confirmed by certificates and multi-stage factory control before shipment to the customer.

In addition to the basic performance characteristics, the equipment has a well-thought-out design for ease of operation and maintenance. The compact two-section structure saves workshop space, and the modular design simplifies transportation, installation and subsequent repair of individual units. The protective anti-corrosion coating of the body extends the service life of the equipment in conditions of increased dust and humidity, typical for cotton processing industries. The automated operating mode minimizes the participation of personnel, eliminates human errors in the cleaning process, stabilizes the quality of the finished product and can significantly reduce the labor and operating costs of the enterprise in the long term.

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Product Specifications

Model
Capacity (kg/h)
Power (kW)
Dimensions (L×W×H, mm)
Weight (kg)
MQZF-15
13000–15000
44
4310×4222×4247
13000
MQZF-12
10000–12000
37
3860×4222×4247
12000
MQZF-10
8000–10000
30
3100×4177×4247
11500
Note:The indicated productivity is valid when processing standard raw cotton with a moisture content of no more than 7%; finished processed cotton fully complies with current quality standards.

Scope of application

The equipment is designed to clean all types of industrial raw cotton, including machine-picked cotton, quick-picked raw cotton, and classic hand-picked cotton. It is actively used in cotton processing enterprises, in the textile industry and in enterprises for the primary processing of agricultural raw materials.

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Product quality control

All products undergo multi-stage strict control before being sent to the customer:
1.Visual inspection: Inspection of appearance, geometry, surface finish and paint quality using measuring instruments and optical equipment.
2.Functional tests: Testing the full functionality of the equipment, checking compliance with the declared performance and degree of cleaning under operating conditions.
3.Security check: Monitoring electrical, mechanical and chemical safety for compliance with international industrial standards and regulations.
4.Packaging control: Checking the integrity of packaging materials, legibility of markings and compliance with the requirements for transportation and storage of industrial equipment.

Packaging and delivery

1. All equipment is securely fixed and secured in transport containers, which eliminates damage during international transportation and guarantees safe delivery to the port of destination.
2. The process of loading, packaging and sealing containers is fully recorded with photo and video materials; all stages of transportation are transparent and subject to the control of the customer.
3. We cooperate with trusted international shipping companies, providing up-to-date information on all key stages of delivery in real time.

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About the company

Shandong Swan Cotton Industrial Machinery Stock Co., Ltd. is a leading Chinese manufacturer of specialized equipment for harvesting and primary processing of cotton. The company was founded in 1946 and is part of the Union of Supply and Marketing Cooperatives of Shandong Province.
The company carries out a full cycle of work: scientific development, design, production and service of cotton ginning equipment, providing comprehensive intelligent solutions for the modernization of the cotton industry.
The company's products are exported to more than 30 countries and occupy a leading position in the domestic market of China. We operate four state-of-the-art manufacturing and engineering centers in Shandong, Xinjiang, Inner Mongolia and the United States. The company has the status of a high-tech enterprise, participates in China's national scientific and technological programs and is an innovative leader in the cotton machinery industry.


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