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High Strength Industrial Saw Blades for Swan Cotton Gins and Linters
Main advantages of the product
1. Premium American raw materials, high strength and durability
The saws are made from high quality imported sheet metal from the USA. The material has increased strength, excellent elasticity and resistance to intense loads, which significantly extends the service life of products under conditions of continuous industrial use.
2. Ideal surface geometry for high fiber quality
The product has a uniform thickness and a perfectly smooth surface. This eliminates mechanical damage to cotton fiber, prevents the formation of pellets and defects, guaranteeing high quality of finished cotton products.
3. Patented tooth shape, universal application
The unique patented saw tooth design is adapted to different types of cotton and processing conditions. Provides stable efficiency of cleaning and processing of raw materials, suitable for different production modes and types of cotton processing equipment.
4. Stable American production, quality assurance
The φ406 diameter saw model is produced by Shandong Swan USA, Inc., a subsidiary. and shipped directly from the USA. Full control of production at the American site eliminates deviations in characteristics and guarantees consistent high quality of each batch of products.
5. High manufacturing precision and stable performance
Production is carried out on modern, high-precision, world-class automatic equipment. Each saw undergoes precise mechanical processing, which ensures strict compliance with dimensional parameters, high flatness and uniform technical characteristics.
6. Safe and environmentally friendly operation
The saws comply with international industrial safety standards. During operation, they do not emit harmful substances, do not create industrial pollution, and are absolutely safe for personnel and the environment.
Product Details
Detailed Product Description
Swan cotton gin and linter saws are professional high-quality consumables for primary cotton processing equipment, designed for installation on cotton gins and linters. The products are designed for intensive, continuous industrial use in cotton processing plants of any size.
Unlike standard analogues, all Swan saws are made from certified American sheet metal, which undergoes multi-stage testing before going into production. Thanks to the unique physical properties of the raw materials, finished products combine high hardness, elasticity and abrasion resistance, which allows them to withstand long, highly loaded production cycles without loss of performance characteristics.
A special advantage of the product is the patented optimized tooth shape. It provides gentle and effective processing of cotton raw materials, high-quality separation of fiber from impurities and seeds, without damaging the fiber structure. Due to the ideal smoothness of the surface and the uniform thickness of the saws, the appearance of pellets and deformed fibers is eliminated, which significantly increases the commercial quality of the finished cotton.
The entire product line is produced on high-precision automated lines, which guarantees strict adherence to geometric dimensions, flatness and surface hardness. Regardless of the batch, all products have stable technical performance and are suitable for replacing standard saws on most models of cotton processing equipment. The products are characterized by high production efficiency, fast delivery and full compliance with international requirements for industrial consumables.
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5. Specifications
|
Parameter
|
Gin saws 406
|
Gin saws 320
|
Linter saws 320
|
|---|---|---|---|
|
Number of saws included
|
330 pcs
|
304 pcs
|
304 pcs
|
|
External diameter (mm)
|
406
|
320
|
320
|
|
Inner diameter (mm)
|
174.6
|
74.6
|
74.6
|
|
Surface hardness (HRC)
|
35
|
35
|
35
|
|
Surface flatness(mm)
|
0.4
|
0.4
|
0.4
|
6. Scope of application
Swan saws are the main working element for cotton gins and linters. They are widely used in cotton processing enterprises for the primary processing of raw cotton, separating fiber from seeds and impurities, cleaning and sorting raw cotton. Suitable for working with machine and hand-picked cotton, adaptable to different production capacities and technological processing modes.
7. Packaging and delivery
To maintain the integrity of products during international transportation, reliable multi-layer packaging is used: standard packaging includes waterproof paper and protective plastic film. Custom packaging according to customer requirements is also available.
Packaging materials are highly durable and wear-resistant, able to withstand long-term international transportation, temperature changes and mechanical loads, completely protecting saws from deformation, moisture and damage.
We offer flexible transportation options tailored to the client's logistics needs. All stages of delivery are controlled, ensuring timely and safe delivery of products to any region of the world.
8. Product quality control
The company carries out strict multi-stage quality control of each batch of saws before shipment, excluding any manufacturing defects:
1. Visual inspection: Checking the appearance, surface integrity, absence of cracks, scratches and deformations, conformity of shape and color to standards.
2. Precise dimensional control: Measurement of all geometric parameters and weight of products using professional measuring equipment to ensure full compliance with technical specifications.
3. Quality control of raw materials: Checking the chemical composition, physical and mechanical properties of the original metal using spectral and tensile analysis methods.
4. Checking the accompanying documentation: Monitoring the correctness of labeling, technical data sheets and operating instructions for compliance with international standards.
9. About the company
Shandong Swan Cotton Industrial Machinery Stock Co., Ltd. is a leading Chinese manufacturer of professional equipment and consumables for the cotton processing industry with a history of more than 70 years (founded in 1946). The company is part of the Union of Supply and Marketing Cooperatives of Shandong Province and carries out a full cycle of activities: scientific development, design, production and service.
The company specializes in creating mechanized and intelligent solutions for cotton processing. Swan brand products are exported to more than 30 countries and occupy a leading position in the domestic market of China. The company has four state-of-the-art manufacturing and engineering centers in Shandong, Xinjiang, Inner Mongolia and the United States.
The status of a high-tech enterprise, participation in national scientific and technological programs and the constant introduction of innovative technologies allow Swan to remain a recognized industry leader, guaranteeing customers consistent quality, high productivity and professional technical support.
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