Cottonseed sawing debinding machine

Product benefits

Modern design of the working chamber: The newly developed working chamber ensures smooth and stable operation of the equipment, ensures a high yield of high-quality short fiber and minimizes damage to cotton seeds, which directly improves the economic efficiency of production.
Strength and durability of components: Trapezoidal stiffeners, supplemented with a galvanic coating, significantly increase the strength and wear resistance of components, preventing snagging and sticking of fibers, extending the service life of the equipment.
Hydraulic chamber opening/closing system: Hydraulic control ensures smooth, shock-free movement of the working chamber, simplifies access to internal components for maintenance and cleaning, improves operational safety and ease of use.
Automated Maintenance: Automatic installation and removal of the saw cylinder significantly reduces labor costs, reduces equipment downtime and improves overall production line productivity.
Intelligent Life Cycle Management: The saw cylinder life cycle management system with blade replacement reminder function allows you to plan maintenance in advance, preventing delinting quality degradation and unexpected breakdowns.
Simplified disassembly and assembly: The bearing unit with double pressure plate greatly facilitates disassembly, assembly and replacement of the saw cylinder, reducing maintenance time and improving ease of use.
Efficient fluff removal: The dual fluff extraction system effectively removes separated short fibers and fluff from the working area, preventing their accumulation and clogging of components, ensuring stable machine operation throughout the entire production cycle.
Energy efficiency and mode optimization: Automatic adjustment of the supply of cotton seeds adapts the operation of the equipment to the properties of the raw material, maintains an optimal delinting mode, saves energy and prevents overloading of components.
Flexibility: A variety of models allows you to choose equipment with different performance levels, supporting primary, secondary, and tertiary seed cleaning, which adapts the machine to the specific technological requirements of any enterprise.
Compliance with Quality Standards: All models ensure that the residual lint content on seeds and the quality of short fibers meet current regulatory standards, thereby enhancing the value of the finished products and the enterprise's competitiveness.
Reliability under intensive conditions: The use of high-quality materials and components, as well as strict quality control at all stages of production, guarantee stable operation of the equipment even under intensive conditions.

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Product Details

Product details

Product Introduction

A cottonseed saw de-spooler is a key piece of equipment for cotton processing plants and oilseed mills, designed to remove short fibers (lint) from the surface of cottonseeds. The machine's primary purpose is to ensure the efficient and gentle separation of residual fiber from the seeds, a crucial step in preparing the raw material for further processing.

The operating principle involves feeding cotton seeds into the processing chamber, where they are processed by a rotating saw drum. As they pass through the separator ribs, the short fibers are separated from the seeds and then removed by a dual lint extraction system. This results in high seed purity and a high-quality short fiber yield, which can be used in further production.

Shandong Swan Cotton Industrial Machinery Stock Co., Ltd. manufactures a wide range of saw delineators, each designed with modern technology and market needs in mind. We can select the optimal equipment model to suit each customer's processing volumes and specific process requirements.

Specifications

Model	Seed productivity (kg/h)	Saw diameter (mm)	Power (kW)	Dimensions (L×W×H) (mm)	Weight (kg)
MR-144D	First cleaning: 3500–4500Second cleaning: 1000–1500Third cleaning: 750–1000	Φ320	24.35	2600×1880×2000	2500
MR-164M	First cleaning: 3500–4500	Φ320	27.85	2650×1950×1970	1800
MR-164S	First cleaning: 4000–4500Second cleaning: 900–1100Third cleaning: 900–1100	Φ320	54.95	2650×1950×2480	3500
MR-161	First cleaning: 4000–5500 Second cleaning: 1200–1500 Third cleaning: 950–1200	Φ320	31.35+	2560×1320×2000	3000
MR-178	First cleaning: 4000–5500 Second cleaning: 1300–1800	Φ406	31.35+	2970×1400×2040	4000

Note: The stated productivity is achieved by processing standard quality cotton seeds with a moisture content of no more than 10%, while the residual fluff content and the quality of short fiber comply with current regulations and industry requirements.

Product testing

Shandong Swan Cotton Industrial Machinery Stock Co., Ltd. maintains strict quality control at all stages of production. Before shipping, each product undergoes comprehensive testing to ensure its reliability, safety, and compliance with customer requirements:

Visual inspection: Checking the conformity of the product's color, shape, size, and surface quality with established standards, identifying possible defects in appearance.
Functional testing: Checking the machine's operability in full operating mode, evaluating the performance, stability of all components and mechanisms, and the quality of delinting.
Safety tests: Checking the equipment's compliance with electrical safety, mechanical safety and chemical safety standards, preventing possible hazardous situations during operation.
Material and component control: Chemical and spectral analysis of materials, testing of component strength and precision, guaranteeing the use of only high-quality components.

Packaging and delivery

We pay great attention to packaging and delivery to ensure the safe arrival of your equipment at the destination port:

Packing method: Each machine is packed in plastic film + moisture-resistant paper, which protects the equipment from moisture, dust and mechanical damage during transportation. Custom packaging according to customer requirements is also possible.
Secure Fixation: Machines are securely fastened in containers with special fastenings to prevent movement and damage during transportation by sea or land.
Process Transparency: The entire process of loading equipment into the container and sealing it is captured on photo and video, ensuring complete transparency and control at all stages of preparation for delivery.
Reliable carriers: We cooperate with proven and reliable shipping lines that guarantee timely delivery. Information about key delivery stages is updated in real time so that the customer always knows the status of his order.