Русский
Smart Cotton Quality Control: Real-time monitoring and intelligent adjustment of processing parameters
The automatic cotton feeding and transfer system ensures stable and continuous supply, reduces manual labor and minimizes downtime.
The automatic bag loader reduces forklift usage, saves fuel and labor costs and improves safety.
Video surveillance with HD cameras and a large 55-inch screen provides control over all stages of production.
High degree of automation: the line requires only 9 operators.
Factory block production (layer/roll) saves time and reduces installation costs.
1. Product Introduction
System for operational control and intelligent quality management of cotton processing
Integration of advanced international technologies, prompt online detection of cotton processing quality indicators, automatic optimization and adjustment of processing technology - all this truly realizes the industry’s long-awaited processing concept of “equipment tuned for cotton.” Quality parameters such as impurity content, moisture content and color (grade) of raw cotton and fiber (lint) are tested online. Based on this information, the best processing plan is adjusted in a timely manner and various technological processes and cotton equipment settings are used to improve the quality of the fiber (lint).
2. System Components
Online Monitoring System
The key quality parameters of raw cotton and fiber (lint) are tested online using the same technology and monitoring standards as HVI (High Volume Instrument) equipment. Digital and video signals are collected, analyzed, and processed in real time during the production process, allowing for monitoring of equipment operation and adjustments at any time.
Regulatory Executive System
Automatically adjusts equipment parameters and processes in accordance with the optimized processing plan provided by the intelligent analysis system.
Information Management System
The collection, analysis, and processing of all types of production line data ensures accurate calculations and financial accounting at the cotton ginning plant. The system enables the timely collection of information related to multiple production lines, facilitating resource sharing and streamlining management.
Remote Maintenance Support System
Providing remote technical support and services through secure and reliable communication channels.
Intelligent Analysis System
Cotton quality information obtained through online monitoring is automatically compared with set target values to provide an optimized processing plan at any time.
Safeguard System
A suite of intelligent safety devices designed to ensure the safety of people and equipment, eliminating threats such as fires and personal injury.
Energy saving system
Rapid automatic adjustment of the entire drive/power system, ensuring high efficiency and energy savings.
