Русский
Digital solution for intelligent testing and optimization of cotton processing
✱ Automatic cotton feeding and overflow ensures stable feeding, reduces manual labor and minimizes downtime.
✱ Automatic bag loader reduces the use of forklifts, saves fuel and labor costs, and improves safety.
✱ Video surveillance with HD cameras and a 55-inch screen monitors key production areas in real time.
✱ High degree of automation: the line requires only 9 operators.
✱ Factory prefabricated units reduce installation time and costs.
1. Introduction to the product
Online monitoring system for cotton processing quality and intelligent control
The integration of advanced international technologies enables real-time online monitoring of cotton processing quality indicators, as well as automatic optimization and adjustment of the technological process. This realizes the long-standing industry concept of "processing according to cotton characteristics."
The system performs online measurement of quality indicators such as impurity content, moisture content and color grade of raw cotton and fiber. Based on the data obtained, timely adjustments are made to the technological regime and equipment parameters, which makes it possible to improve the quality of cotton fiber and optimize the production process.
2. Composition of the system
Online monitoring system
Online monitoring of the main quality parameters of raw cotton and fiber is carried out using technologies and standards identical to the HVI (High Volume Instrument) system.
Digital and video signals from the production process are collected in real time, followed by analysis and processing of the data, which allows monitoring of equipment operation and prompt adjustment of parameters.
Executive regulation system
Based on optimal technological solutions provided by the intelligent analytical system, automatic adjustment of equipment parameters and technological processes is carried out, ensuring stable quality and energy efficiency of production.
Information and control system
Collects, processes and analyzes data from the production line, creating conditions for accurate calculation of the production indicators of the cotton gin plant.
Provides timely receipt of information from multiple production lines, promotes resource sharing and optimized management.
Remote maintenance system
Provides remote technical support and service maintenance through reliable and secure communication channels, reducing response times to problems and increasing equipment efficiency.
Intelligent analytical system
Automatically compares online cotton quality data with established targets and offers optimized process solutions in real time, increasing the adaptability of the production process.
Security system
It is a complex of intelligent protective devices that ensure the safety of personnel and equipment, preventing fires, injuries and other potential threats.
Energy saving system
Implements automatic online regulation of the entire production energy system, which ensures high efficiency and energy savings.
